Conferences

Qualification of the Improved Rotating Probe Process for Steam Generator tubes inspection

Author Denis CASTON - CEGELEC NDT
Bourg de Péage - France

In 1997, EDF invited tenders for supplying Eddy Current (EC) probes in order to improve the inspection of the roll transition zone of Steam Generator (SG) tubes. Several manufacturers met EDF’s requirements, and after full assessment, EDF chose one between several EC rotating probe prototypes.

After consultation, EDF chose CEGELEC NDT’s services from French SG NDT subcontractors, to inspect a limited number of tubes with this prototype, on site FESSENHEIM 2 and BUGEY 2, in 2000.

Improved Rotating Probe process requirements were provided by EDF with the SG contract specifications. They dictate technique performances level and acquisition rate of this new process using two techniques at the same time :

  • STL classic technique, applied for detection and sizing of axial cracks,
  • STT technique, applied for detection and sizing of circumferential cracks and wear.

It has to be used, instead of classic STL process, without increasing inspection duration and SG occupancy.

In competition for the qualification, CEGELEC NDT decided to design a new probe, including the two EC sensors and meeting EDF’s requirements.

Two another new equipment, designed in CEGELEC NDT laboratories, have been integrated into Improved Rotating Probe Process :

  • « STL Lift », new rotating probe push-puller for roll transition zone inspection,
  • « ANASTL », on-line STL and STT data quality check, on-line data processing and analysis software.

This paper presents the different phases of the qualification conducted according to RSE-M rules, and the first field experiences in August 2001.